料位開關(guān)PRL-170 供應(yīng)
PRL-170阻旋式料位開關(guān)產(chǎn)品概述
PRL-170阻旋式料位開關(guān)是一款基于機(jī)械原理設(shè)計(jì)的高可靠性粉粒狀物料檢測(cè)裝置,由日本東和制電(TOWA SEIDEN)研發(fā)生產(chǎn)。該產(chǎn)品采用接觸式檢測(cè)方式,通過槳葉旋轉(zhuǎn)受阻的原理實(shí)現(xiàn)料位控制,適用于冶金、電力、石化、水泥、食品等多個(gè)行業(yè)的倉(cāng)儲(chǔ)或生產(chǎn)過程監(jiān)控。其核心特點(diǎn)是無(wú)需復(fù)雜調(diào)試,通電即可穩(wěn)定運(yùn)行,且能適應(yīng)不同密度物料的環(huán)境需求,僅需更換檢測(cè)槳葉即可應(yīng)對(duì)超低密度物料的檢測(cè)挑戰(zhàn)。1412
核心功能與技術(shù)特點(diǎn)
PRL-170采用全機(jī)械結(jié)構(gòu)設(shè)計(jì),主軸三重密封有效防止粉塵侵入,抗振動(dòng)和抗沖擊性能優(yōu)異。標(biāo)準(zhǔn)配置的SUS304不銹鋼葉片(80×80mm)與鋁合金外殼組合,可在0-196kPa壓力范圍內(nèi)穩(wěn)定工作,最高耐受溫度達(dá)70℃。產(chǎn)品提供AC100/110V或AC200/220V電源版本,消耗功率僅2.5W,輸出1C接點(diǎn)信號(hào)(250VAC/6A)。獨(dú)特的設(shè)計(jì)使其能夠克服物料掛壁問題,即使被測(cè)物料特性發(fā)生輕微變化也不會(huì)產(chǎn)生誤動(dòng)作。安裝方式支持M30P2螺紋或定制法蘭連接,防護(hù)等級(jí)達(dá)到IP65。3714
產(chǎn)品系列與定制服務(wù)
作為東和制電PRL系列的主力型號(hào),PRL-170可與同系列40余種規(guī)格產(chǎn)品形成完整解決方案。用戶可根據(jù)實(shí)際需求選擇不同長(zhǎng)度的延長(zhǎng)桿(標(biāo)準(zhǔn)桿長(zhǎng)175mm)或護(hù)套,高溫環(huán)境可選PRL-200型(耐400℃)。針對(duì)特殊安裝條件,廠商提供伸縮軸(PRL-100EB型)、雙法蘭(PRL-100F型)等變型設(shè)計(jì)。所有型號(hào)均支持非標(biāo)定制,包括葉片尺寸、輸出信號(hào)類型等參數(shù)的個(gè)性化調(diào)整,但需注意變更葉片規(guī)格時(shí)會(huì)影響檢測(cè)位置。132123
應(yīng)用場(chǎng)景與使用建議
該產(chǎn)品特別適合粉煤灰、谷物、塑料顆粒等干燥粉粒狀物料的位面檢測(cè)。在實(shí)際應(yīng)用中,建議避開物料死角區(qū)域安裝,并注意安息角對(duì)檢測(cè)精度的影響。對(duì)于存在輕微振動(dòng)的場(chǎng)合,可通過加裝緩沖支架確保穩(wěn)定性。當(dāng)物料流動(dòng)性差異較大時(shí),推薦通過更換W系列(寬葉片)或S系列(窄葉片)來(lái)優(yōu)化檢測(cè)效果。維護(hù)時(shí)僅需定期檢查主軸密封狀況,無(wú)需專業(yè)工具即可完成葉片更換。61626
PRL-170 Rotary Paddle Level Switch Overview
The PRL-170 is a mechanically-operated point level indicator manufactured by TOWA SEIDEN of Japan, designed for reliable detection of powdered or granular materials in industrial storage and processing systems. Its working principle relies on the resistance torque generated when the rotating paddle encounters material, triggering a switch action without requiring sensitivity adjustment. The device is widely implemented in power plants, cement factories, food processing facilities and chemical plants due to its consistent performance across varying material densities. Standard models support both 100V/110V and 200V/220V AC power supply with low 2.5W consumption. 2918
Mechanical Design Features
Constructed with durable aluminum alloy housing and SUS304 stainless steel paddle (80×80mm standard size), the PRL-170 demonstrates exceptional resistance to material buildup and mechanical stress. The triple-sealed rotating shaft effectively prevents dust ingress, while the IP65 enclosure protects internal components from environmental factors. Operating parameters include 0-196kPa pressure range and ambient temperature up to 55℃ (material temperature 70℃ max). The 1C contact output (250VAC/6A resistive load) ensures compatibility with most control systems. Unique slip mechanism safeguards the motor from overload damage during accidental paddle impacts. 111722
Configuration Flexibility
This switch belongs to TOWA s comprehensive PRL series comprising over 40 models for diverse applications. The standard 175mm insertion length can be customized, with optional extensions or protective sleeves available. For high-temperature processes up to 400℃, the PRL-200 variant is recommended. Special versions include retractable shaft (PRL-100EB) for vertical mounting and double-flange (PRL-100F) designs. Customers may request paddle size modifications (e.g., 30×60mm for PRL-500N model) though such changes may affect detection point positioning and require engineering evaluation. 81524
Operational Guidelines
Ideal for monitoring free-flowing dry materials like fly ash or plastic pellets, the PRL-170 should be installed avoiding material dead zones and bridging areas. When handling materials with significantly different bulk densities, selecting appropriate paddle sizes (W-series for lightweight or S-series for heavy materials) optimizes detection reliability. In vibrating environments, supplementary mounting brackets are advised. Maintenance involves periodic inspection of shaft seals and paddle condition, with tool-free replacement procedure for worn components. The mechanical design ensures long service life with minimal downtime. 51019
料位開關(guān)
NL32,PRL-100,PRL-170,PFG86,PFG86F,RS-02A,RS-03A-0420,SR-10S,SR-10F,SR-20F,SR-30F,SR-80,TLZX-b,UZK-10,UZK-11,UZK-300,XTD-ZL-B,ZXK-1,ZXK-2,ZL-K,HZX,ERT-100,C181-1,C181-2,BFZ-D81A,
標(biāo)準(zhǔn)阻旋料位開關(guān)
阻旋料位開關(guān)是一種用于固態(tài)物料(包括粉狀、粒狀、塊狀、膠狀等)的料位開關(guān)。它具有密封性好,過載能力強(qiáng)(具有過載保護(hù))、輕便易裝、輸出觸點(diǎn)容量大等等特點(diǎn)。針對(duì)不同比重的物料可通過調(diào)整彈簧的拉力來(lái)實(shí)現(xiàn),其接觸物料部分全為不銹鋼材料。阻旋開關(guān)在化工、塑料、水泥、醫(yī)藥、飼料、食品等行業(yè)得到了廣泛的應(yīng)用。
小型阻旋料位開關(guān)
小型阻旋料位開關(guān)是一種結(jié)構(gòu)簡(jiǎn)單、使用方便、安全可靠的小型料位開關(guān)。外表美觀,小巧。主要用在小型料倉(cāng)料斗上。主要使用在工廠自動(dòng)給料系統(tǒng)或生產(chǎn)線上。
射頻導(dǎo)納料位開關(guān)
L2000型射頻導(dǎo)納料位開關(guān),采用美國(guó)的NULL-KOTE抗黏附電子線路,可以探測(cè)真實(shí)物位的同時(shí),消除黏附和懸掛在探頭周圍的假物位信號(hào)。
音叉料位開關(guān)
ZYC型音叉式料位計(jì)是一種通用型的料位開關(guān)。音叉由內(nèi)部晶體激勵(lì)產(chǎn)生共振,當(dāng)音叉被液體或固體浸沒時(shí),振動(dòng)頻率發(fā)生變化,并由電子線路檢測(cè)出來(lái),從而輸出一個(gè)開關(guān)量,達(dá)到報(bào)警或控制的目的。廣泛應(yīng)用于石化、冶金、輕工、建材、環(huán)保等行業(yè),實(shí)現(xiàn)對(duì)液位的 上下限報(bào)警和控制。
音叉料位開關(guān)用在料位控制方面時(shí),對(duì)物料的自然流動(dòng)性要求較高?梢杂喼聘邷匦250℃
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