HS141軋輥專用型硬度計產(chǎn)品介紹
HS141軋輥專用型硬度計是一款專為軋輥制造與維護領(lǐng)域設計的高精度硬度檢測設備,適用于冷軋輥、熱軋輥、支撐輥等各類金屬軋輥的硬度值測量。該設備采用創(chuàng)新性傳感技術(shù)與數(shù)字化分析系統(tǒng),可在復雜工況下快速獲取可靠數(shù)據(jù),為軋輥工藝優(yōu)化和壽命評估提供科學依據(jù)。
【核心優(yōu)勢】
- 專業(yè)化適配:針對軋輥曲面特性開發(fā)多點位校準技術(shù),支持圓柱面、弧面的精準測量,有效消除傳統(tǒng)硬度計因接觸面不平導致的誤差。
- 寬域測量能力:兼容洛氏(HRC)、布氏(HB)、維氏(HV)三種硬度標尺,覆蓋20-110HRC的檢測范圍,滿足不同熱處理工藝的軋輥檢測需求。
- 工業(yè)級防護:主體結(jié)構(gòu)采用高強度合金外殼與防油污設計,可在50℃高溫環(huán)境及軋鋼車間常見的油污、粉塵環(huán)境下穩(wěn)定工作。
- 智能補償系統(tǒng):內(nèi)置溫度漂移修正模塊,確保長時間連續(xù)檢測時數(shù)據(jù)穩(wěn)定性,測量偏差控制在±0.8HRC以內(nèi)。
【技術(shù)特性】
• 7英寸高亮觸摸屏實時顯示硬度值曲線與統(tǒng)計圖表
• 配備可更換式鎢鋼壓頭模組,適應軋輥表面硬化層檢測
• 數(shù)據(jù)存儲容量達10萬組,支持USB/藍牙雙模數(shù)據(jù)傳輸
• 低功耗設計實現(xiàn)單次充電連續(xù)工作80小時
該設備已成功應用于國內(nèi)外多家大型鋼鐵企業(yè)的軋輥生產(chǎn)線,其便捷的操作流程和穩(wěn)定的檢測性能顯著提升了軋輥質(zhì)檢效率。人性化的模塊化設計使維護成本降低40%,配備的專用便攜箱體方便車間多工位移動使用。
HS141 Roller-specific Hardness Tester Product Introduction
The HS141 Roller-specific Hardness Tester is a precision measurement instrument specially developed for roll manufacturing and maintenance industries. Designed to meet the demanding requirements of cold/hot work rolls and backup rolls inspection, this device integrates advanced sensing technology with digital analysis systems, delivering reliable hardness data for process optimization and service life evaluation.
【Key Features】
- Curved Surface Adaptation: Equipped with multi-point calibration technology, it accurately measures cylindrical and arc surfaces, eliminating measurement deviations caused by uneven contact surfaces.
- Multi-scale Compatibility: Supports Rockwell (HRC), Brinell (HB), and Vickers (HV) hardness scales, covering 20-110HRC detection range for various heat treatment requirements.
- Industrial Protection: Features an alloy shell with oil-resistant design, maintaining stable operation in harsh environments up to 50℃ with dust/oil exposure.
- Smart Compensation: Automatic temperature drift correction ensures ±0.8HRC accuracy during prolonged continuous testing.
【Technical Specifications】
• 7-inch anti-glare touchscreen displays real-time hardness curves and statistical charts
• Interchangeable tungsten carbide indenter modules for induction hardened layer detection
• 100,000-group data storage with USB/Bluetooth dual-mode transmission
• 80-hour continuous operation on single charge with low-power consumption design
Adopted by major steel mills worldwide, this tester enhances quality control efficiency through its user-friendly operation and consistent performance. The modular design reduces maintenance costs by 40%, while the custom carrying case ensures convenient mobility across workshop stations. Its robust construction and precision measurement capabilities make it an indispensable tool for modern roll manufacturing and maintenance workflows.