GDCH050梳棉機(jī)斷條自停裝置中英文產(chǎn)品介紹
【中文版】
GDCH050梳棉機(jī)斷條自動(dòng)停機(jī)系統(tǒng)是專為現(xiàn)代紡織行業(yè)研發(fā)的智能化生產(chǎn)輔助設(shè)備。該系統(tǒng)通過集成先進(jìn)的傳感技術(shù)與智能控制模塊，可實(shí)時(shí)監(jiān)測梳棉工序中棉條運(yùn)行狀態(tài)，在斷條或異常情況發(fā)生時(shí)實(shí)現(xiàn)毫秒級(jí)響應(yīng)，有效保障生產(chǎn)連續(xù)性并降低原料損耗。
本裝置采用模塊化設(shè)計(jì)，適配國內(nèi)外主流品牌梳棉設(shè)備，通過非接觸式檢測方式對(duì)纖維層進(jìn)行動(dòng)態(tài)掃描。其核心功能包括實(shí)時(shí)斷條識(shí)別、異常狀態(tài)報(bào)警、設(shè)備聯(lián)動(dòng)控制三大模塊。當(dāng)檢測到棉條斷裂、厚度不勻或運(yùn)行速度異常時(shí)，系統(tǒng)能在0.3秒內(nèi)觸發(fā)停機(jī)保護(hù)機(jī)制，同時(shí)通過聲光警示提醒操作人員及時(shí)處理。相較于傳統(tǒng)機(jī)械式檢測裝置，本系統(tǒng)將誤判率降低至0.5%以下，顯著提升設(shè)備運(yùn)行效率。
技術(shù)層面，該裝置搭載多光譜傳感陣列與自適應(yīng)算法，可根據(jù)不同棉纖維特性自動(dòng)調(diào)整檢測參數(shù)。內(nèi)置的智能學(xué)習(xí)功能可記錄設(shè)備運(yùn)行數(shù)據(jù)，通過分析歷史數(shù)據(jù)優(yōu)化檢測閾值，有效應(yīng)對(duì)復(fù)雜工況變化。在節(jié)能設(shè)計(jì)方面，采用低功耗運(yùn)行模式，滿負(fù)荷工作狀態(tài)下的能耗較同類產(chǎn)品減少約18%。
設(shè)備配置7英寸工業(yè)級(jí)觸控屏，支持運(yùn)行參數(shù)可視化調(diào)節(jié)與歷史數(shù)據(jù)查詢。防護(hù)等級(jí)達(dá)到IP65標(biāo)準(zhǔn)，可在紡織車間高濕、多塵環(huán)境中穩(wěn)定運(yùn)行。維護(hù)方面采用可替換式檢測模組設(shè)計(jì)，常規(guī)維護(hù)僅需簡單清潔操作，顯著降低設(shè)備維護(hù)成本。
本系統(tǒng)適用于精梳棉、普梳棉等多種紡紗工藝，可幫助紡織企業(yè)減少原料浪費(fèi)約30%，提升設(shè)備有效運(yùn)行時(shí)間25%以上。其人性化設(shè)計(jì)兼顧操作便利性與生產(chǎn)安全性，為紡織企業(yè)實(shí)現(xiàn)智能化升級(jí)提供可靠保障。
【English Version】
The GDCH050 Auto-stop System for Cotton Carding Machines is an intelligent production assistant device specifically developed for modern textile industry. By integrating advanced sensing technology and intelligent control modules, this system can monitor the operating status of cotton slivers in real time during carding processes. It achieves millisecond-level response when sliver breakage or abnormal conditions occur, effectively ensuring production continuity and reducing material loss.
Featuring modular design, the device is compatible with mainstream carding equipment brands globally. Its non-contact detection method performs dynamic scanning on fiber layers through a multi-spectral sensor array. Core functions include real-time sliver breakage detection, abnormal status alarm, and equipment linkage control. When detecting sliver breakage, uneven thickness or abnormal operating speed, the system triggers shutdown protection within 0.3 seconds while activating audible-visual alerts. Compared with traditional mechanical detection devices, the false alarm rate is reduced below 0.5%, significantly improving operational efficiency.
Technologically, the system employs adaptive algorithms that automatically adjust detection parameters according to different cotton fiber characteristics. The built-in machine learning function records equipment operation data to optimize detection thresholds through historical data analysis. The energy-saving design adopts low-power operation mode, reducing energy consumption by approximately 18% under full-load operation compared with similar products.
Equipped with a 7-inch industrial touchscreen, the system supports visual parameter adjustment and historical data query. With IP65 protection rating, it maintains stable performance in humid and dusty textile workshop environments. The replaceable detection module design simplifies maintenance to routine cleaning operations, effectively reducing upkeep costs.
Applicable to both combed and carded cotton spinning processes, this system helps textile enterprises reduce raw material waste by about 30% while increasing effective equipment operation time over 25%. Its user-friendly design balances operational convenience with production safety, providing reliable support for textile manufacturers in achieving intelligent transformation.
（中英文合計(jì)約820字）
