YTJKPT1型皮帶跑偏開關產(chǎn)品介紹
一、產(chǎn)品概述
YTJKPT1型皮帶跑偏開關是專為輸送系統(tǒng)設計的智能監(jiān)測裝置,適用于各類皮帶輸送機、斗式提升機及物料傳輸設備的安全運行保護。該產(chǎn)品通過精確的機械結構設計與電子傳感技術相結合,可實時監(jiān)測輸送帶運行軌跡,有效預防因皮帶偏移引發(fā)的設備故障和物料撒漏問題。產(chǎn)品采用模塊化設計理念,在確保檢測精度的同時提升設備維護便利性。
二、核心優(yōu)勢
- 精密檢測系統(tǒng):集成高靈敏度角度傳感器,可精準捕捉0-75度范圍內(nèi)的皮帶偏移角度變化,響應時間小于0.2秒。通過三級檢測機制(10°/20°/30°)實現(xiàn)多級預警功能,便于操作人員采取分級處理措施。
- 環(huán)境適應性:殼體采用壓鑄鋁合金結合工程塑料復合結構,表面經(jīng)過陽極氧化和防腐蝕處理,可在-40℃至+85℃溫度范圍內(nèi)穩(wěn)定工作。防護等級達到IP65標準,適應粉塵、潮濕等復雜工況環(huán)境。
- 智能控制模塊:內(nèi)置信號處理電路具備自動糾偏功能,可兼容PLC控制系統(tǒng)輸出標準的開關量信號。配備雙色LED狀態(tài)指示燈,支持遠程/本地雙重監(jiān)控模式。
三、技術特點
• 雙滾輪觸發(fā)機構采用304不銹鋼材質(zhì),確保長期使用無銹蝕
• 觸點容量達AC 380V/5A,滿足重載設備控制需求
• 安裝支架支持360°旋轉(zhuǎn)調(diào)節(jié),適配多種安裝角度要求
• 內(nèi)置防震動結構設計,有效消除設備共振帶來的誤觸發(fā)
• 維護窗口設計便于快速檢修,無需拆卸整機即可完成部件更換
四、應用領域
廣泛應用于礦山開采、港口物流、水泥生產(chǎn)、電廠輸煤、糧食加工等行業(yè)的連續(xù)輸送系統(tǒng)。特別適用于長距離輸送帶、大傾角提升機等需要精準位置控制的場景,可與拉繩開關、速度監(jiān)測器等設備組成完整的安全防護系統(tǒng)。
五、服務體系
提供專業(yè)技術方案咨詢、現(xiàn)場安裝指導及設備調(diào)試服務。根據(jù)客戶需求可定制不同觸發(fā)角度、輸出信號類型及外殼材質(zhì)的個性化產(chǎn)品。質(zhì)保期內(nèi)提供免費備件更換服務,確保設備持續(xù)穩(wěn)定運行。
YTJKPT1 Belt Misalignment Switch Product Introduction
I. Product Overview
The YTJKPT1 belt misalignment switch is an intelligent monitoring device specifically designed for conveyor systems, suitable for safety protection of various belt conveyors, bucket elevators, and material handling equipment. Combining precise mechanical design with electronic sensing technology, this product provides real-time monitoring of conveyor belt trajectory, effectively preventing equipment failures and material spillage caused by belt deviation. The modular design concept ensures detection accuracy while enhancing maintenance convenience.
II. Core Advantages
- Precision Detection System: Equipped with high-sensitivity angular sensors capable of accurately capturing belt deviation within 0-75 degrees range. The three-stage detection mechanism (10°/20°/30°) enables multi-level alerts, facilitating graded response measures.
- Environmental Durability: Features a composite housing of die-cast aluminum alloy and engineering plastics with anodized anti-corrosion treatment. Operational temperature range spans from -40℃ to +85℃ with IP65 protection rating, suitable for dusty and humid environments.
- Intelligent Control Module: Integrated signal processing circuit with automatic correction function, compatible with PLC systems through standard switching signals. Dual-color LED indicators support remote/local monitoring modes.
III. Technical Features
• 304 stainless steel dual-roller trigger mechanism ensures corrosion resistance
• Contact capacity up to AC 380V/5A meets heavy-duty equipment requirements
• 360° adjustable mounting bracket adapts to various installation angles
• Anti-vibration structure minimizes false triggering from equipment resonance
• Maintenance window design enables quick repair without disassembly
IV. Application Fields
Widely used in continuous conveying systems across mining, port logistics, cement production, power plant coal handling, and grain processing industries. Particularly suitable for long-distance conveyors and steeply inclined elevators requiring precise position control. Can integrate with pull-cord switches and speed monitors to form comprehensive safety systems.
V. Service Support
Provides technical consultation, on-site installation guidance, and commissioning services. Customizable solutions include adjustable trigger angles, output signal types, and housing materials. Free component replacement service during warranty period ensures uninterrupted operation.